If you need both flexibility and precision for your application, designing your metal press process can certainly deliver. At the same time, choosing the right type of speeds for your fabricating equipment can be confusing. Providers of servo feed, air feeds and other components for fabrication are often metal stamp experts who can help you make the right choice for your particular application. This basic information can help you consider the different types of feeds available for your machining needs.
What Is Metal Stamping? This can also be referred to as pressing. It employs various methods to transform sheet metal into a desired piece of a component. The different processes encompass using a stamping press for stamping, embossing, bending, punching using a machine press, coining and flanging. In some situations, stamping in just a one step procedure whereas in others it is a sequence of steps to get to the finished product.
Mechanical Roll Feeds- Mechanical roll feeds are a good choice for high-speed applications. They use upper and lower conveyors to pinch the stock and roll it forward into the tool. They're low maintenance and have a high degree of accuracy. The biggest disadvantages to roll feeds or conveyors are the expense and the setup. Because they're tied to the machine crank, they can be limited in the type of part they can handle. Mechanical roll feeds also require precision adjustment to avoid misfeeds and damaged dies.
HVAC- Heating and air conditioning systems require metal ductwork and other formed metal pieces for HVAC systems. Metal stamping experts not only provide those shaped metal pieces - they create the machinery that stamps, cuts, bends and shapes them.
Does Flexibility Play a Role? Some companies are easy to work with. They'll modify designs, customize parts and make substitutions to your orders as needed. Other companies are more rigid - and frequently, considerably more affordable. How important is flexibility to your company?
Servo Feeds- The fastest growing trend for many machining industries is the servo feed. Servo feeds are extremely versatile and are capable of feeding material in any position of the ram stroke. This allows for longer feeds. Part geometry isn't an issue because they don't require half the stroke of the machine as mechanical roll feeds do.
Because they're programmable, the unit can store and retrieve tooling information, reducing setup time. Newer servo feeds allow for higher speeds without risk of marking the material. The biggest disadvantages are cost and maintenance, and the fact that special operator training may be required.
Automotive- The automotive industry likely tops all others when it comes to using stamped metal goods and components. From body and chassis parts to brake rotors, there are few systems in any motor vehicle that are not created by stamping, cutting and shaping many metal parts and then fitting them together. And that's in addition to the many types of conveyors, air feeds, and servo feeds that are involved in putting the car together for you.
What Is Metal Stamping? This can also be referred to as pressing. It employs various methods to transform sheet metal into a desired piece of a component. The different processes encompass using a stamping press for stamping, embossing, bending, punching using a machine press, coining and flanging. In some situations, stamping in just a one step procedure whereas in others it is a sequence of steps to get to the finished product.
Mechanical Roll Feeds- Mechanical roll feeds are a good choice for high-speed applications. They use upper and lower conveyors to pinch the stock and roll it forward into the tool. They're low maintenance and have a high degree of accuracy. The biggest disadvantages to roll feeds or conveyors are the expense and the setup. Because they're tied to the machine crank, they can be limited in the type of part they can handle. Mechanical roll feeds also require precision adjustment to avoid misfeeds and damaged dies.
HVAC- Heating and air conditioning systems require metal ductwork and other formed metal pieces for HVAC systems. Metal stamping experts not only provide those shaped metal pieces - they create the machinery that stamps, cuts, bends and shapes them.
Does Flexibility Play a Role? Some companies are easy to work with. They'll modify designs, customize parts and make substitutions to your orders as needed. Other companies are more rigid - and frequently, considerably more affordable. How important is flexibility to your company?
Servo Feeds- The fastest growing trend for many machining industries is the servo feed. Servo feeds are extremely versatile and are capable of feeding material in any position of the ram stroke. This allows for longer feeds. Part geometry isn't an issue because they don't require half the stroke of the machine as mechanical roll feeds do.
Because they're programmable, the unit can store and retrieve tooling information, reducing setup time. Newer servo feeds allow for higher speeds without risk of marking the material. The biggest disadvantages are cost and maintenance, and the fact that special operator training may be required.
Automotive- The automotive industry likely tops all others when it comes to using stamped metal goods and components. From body and chassis parts to brake rotors, there are few systems in any motor vehicle that are not created by stamping, cutting and shaping many metal parts and then fitting them together. And that's in addition to the many types of conveyors, air feeds, and servo feeds that are involved in putting the car together for you.
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